Birch sap, activity running high in the Talkeetna forest

Kahiltna Birchworks co-owner Dulce East drinks raw sap dipped from a bucket on Friday, April 15. It takes 100 gallons of birch sap to make one gallon of syrup. STEVEN MERRITT/Frontiersman
Kahiltna Birchworks co-owner Dulce East drinks raw sap dipped from a bucket on Friday, April 15. It takes 100 gallons of birch sap to make one gallon of syrup. STEVEN MERRITT/Frontiersman

TALKEETNA — The birch sap is running in the boreal forests of Talkeetna, and so is the crew at Kahiltna Birchworks, racing the warming weather that is slowly creeping into the Susitna Valley.

“We are hoping the temperature stays in the 40s and 50s,” said Birchworks co-owner Dulce East.

Any warmer than that, and the sap season ends.

“When it starts to hit 60 and the trees start to leaf out, it is done,” East said. “The sap is also highly perishable, so when it gets warm yeast begins to grow in the sap and it consumes the sugar.”

Since April 1, activity has been in high gear at the Birchworks processing facility along the Talkeetna Spur Road or on leased land off the Parks Highway nearby, where some 10,500 birch trees have been tapped for years to harvest the pure, translucent sap. That sap is eventually turned into the company’s well-known “Kahiltna Gold” syrup along with caramels, jellies and other toppings.

A longtime Wasilla company, Alaska Birch Syrup Co., recently moved its syrup production equipment to Talkeetna as well.

A typical birch-tapping season lasts between three to four weeks, a period in which Dulce and her husband Michael’s operation hope to produce upward of 1,500 gallons of syrup. It is a Herculean task — it takes 100 gallons of birch sap to make one gallon of syrup, compared to 40 gallons of maple sap per gallon of syrup.

It approaches a round-the-clock operation for the crew of 10, which range from “sapsuckers” in the forest manually emptying the familiar five-gallon buckets to pickup drivers hauling trailer-mounted tanks back and forth from the field.

Along with the leased land, a local resident has tapped another 2,000 trees to bring the harvest total to one of the largest ever, East said.

Dulce and Michael have come a long way from boiling birch sap at their Kahiltna River homestead more than 25 years ago. Now, the buckets and taps are used less, replaced by an elaborate vacuum system and miles of tubing and hose that draws the sap into collection tanks.

Once delivered from the field, the sap — usually a little more than 1 percent sugar in its raw form — first goes through a reverse osmosis system, which concentrates the sugars to around 10 percent. The concentrated sap, which requires less cooking than the raw form, is then slowly boiled in a large evaporator, pushing the sugars up to a thick 67 percent.

What emerges from the evaporator is run through a filter press, transferred to buckets and sent to the company’s facility in Palmer, where the familiar eight-ounce bottles are filled and packaged.

Contact reporter Steven Merritt at 352-2269 or steven.merritt@frontiersman.com

Dated samples of different batches of syrup from the 2016 harvest line a window sill of the Kahiltna Birchworks shop Friday, April 15. STEVEN MERRITT/Frontiersman
Dated samples of different batches of syrup from the 2016 harvest line a window sill of the Kahiltna Birchworks shop Friday, April 15. STEVEN MERRITT/Frontiersman
Kahiltna Birchworks employee Dylan Armstrong explains a vacuum booster system used to send birch sap through the blue tubing and to a central collection location. The black hose is an empty “dry” vacuum line. STEVEN MERRITT/Frontiersman
Kahiltna Birchworks employee Dylan Armstrong explains a vacuum booster system used to send birch sap through the blue tubing and to a central collection location. The black hose is an empty “dry” vacuum line. STEVEN MERRITT/Frontiersman
Blue tubes filled with birch sap and black vacuum tubes tie into a pressure tank in a Kahiltna Birchworks production building Friday, April 15. Once the tank is filled to a certain level, it activates a pump which sends sap to a nearby holding tank. STEVEN MERRITT/Frontiersman
Blue tubes filled with birch sap and black vacuum tubes tie into a pressure tank in a Kahiltna Birchworks production building Friday, April 15. Once the tank is filled to a certain level, it activates a pump which sends sap to a nearby holding tank. STEVEN MERRITT/Frontiersman
A maze of tubing filled with birch sap criss-crosses the forest in an area leased by Kahiltna Birchworks off the Parks Highway near Talkeetna. STEVEN MERRITT/Frontiersman
A maze of tubing filled with birch sap criss-crosses the forest in an area leased by Kahiltna Birchworks off the Parks Highway near Talkeetna. STEVEN MERRITT/Frontiersman
Talkeetna resident Katie DeMichele pumps birch sap from a five-gallon bucket into a trailer-mounted tank pulled behind a six-wheeler on Friday, April 15. She is part of a crew of “sapsuckers” that empty hundreds of buckets each day during the harvest. STEVEN MERRITT/Frontiersman
Talkeetna resident Katie DeMichele pumps birch sap from a five-gallon bucket into a trailer-mounted tank pulled behind a six-wheeler on Friday, April 15. She is part of a crew of “sapsuckers” that empty hundreds of buckets each day during the harvest. STEVEN MERRITT/Frontiersman

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